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Chapter 1 · Resolver Simulation

Hardware

The following chapter highlights the hardware of the module.

1.1Block diagram

The following figure shows the block diagram of the module. The signals on the right are accessible to the user. The signals on the left represent the Compact-RIO interface and are not described in detail in this manual.

Block diagram: power supply, analog and digital signal processing, isolating transformers for excitation, sine and cosine, SYNC detection
Figure 5: Block diagram

All input and output signals are isolated from the Compact-RIO. The Excitation reference input, sine and cosine outputs are isolated by means of transformers. The SYNC input is digitally isolated by means of optocoupler.

1.2Interfaces

The user interface Signals have the following functionality. Every signal has a positive and negative terminal.

  • Excitation reference In:
    • Input signal from the power converter to be tested
    • Typical sine wave signal of about 10Vpp is applied
  • Sine / Cosine Out:
    • Output signals from the simulation, which is an Amplitude-modulated representation of the excitation signal. Modulation is performed by software.
    • In RVDT mode the output signal is taken between Sin+ and Cos+ (Sin- and Cos- needs to be tied together) -> Difference output signal:
  • SYNC input (ResSi only):
    • This signal can be used to synchronize the modulation frequency of sine and cosine outputs to a speed signal (not used in RVDT mode).
    • I.e. RPM (speed) of the motor can be applied here.

RVDT simulation wiring: output voltage between Sin+ and Cos+ with Sin- and Cos- tied together, excitation voltage on EXC

1.3Pin out

The following table shows the pin out of the front connector.

PinDescription
0SYNC +
1SYNC -
2Sine OUT -
3Sine OUT +
4-
5Cosine OUT -
6Cosine OUT +
7-
8Excitation reference IN -
9Excitation reference IN +

Table 4: Pin out front connector

Front connector of the resolver simulator module

An input sine wave will be modulated depending on the requested sense of rotation and motor speed. The modulated signals will be output as a damped sine wave and a damped (and phase shifted) cosine wave. The attenuation can be configured by software.

It is also possible to set a static rotor angle.

Furthermore a synchronization input is available which can be used to measure an external frequency for example.

1.4Technical data

SignalItemMinTypicalMaxUnit
Supply voltageSupply voltage (provided by cRIO chassis, no external voltage required)4,55,5V
Supply voltagePower consumption (provided by cRIO chassis)50mA
Excitation reference inputExcitation reference voltage range20Vpp
Excitation reference inputExcitation reference input resistance (@10 kHz, inductive)2000Ohm
Excitation reference inputExcitation reference input frequency21020kHz
SYNC inputSYNC input voltage range (peak voltage)550Vpeak
SYNC inputSYNC input detection threshold3V
SYNC inputSYNC input frequency1200Hz
SYNC inputSYNC input current (U > 3V )27mA
Sine / Cosine outputSine/ Cosine Output level (depends on software settings)020Vpp
Sine / Cosine outputOutput resistance (@2,5 … 10 kHz )5720Ohm

Table 5: Technical data

1.5Example waveforms (Resolver)

The next screenshots illustrate the functionality (channel 1: excitation, channel 2: sine output, channel 3: cosine output).

Oscilloscope capture at 10000 rpm
Figure 6: Input and output signals at 10000 rpm
Oscilloscope capture at 4000 rpm
Figure 7: Input and output signals at 4000 rpm
Oscilloscope capture at 1000 rpm
Figure 8: Input and output signals at 1000 rpm
Oscilloscope capture showing the switching point in detail
Figure 9: Details on switching point

1.6Example waveforms (RVDT)

The next screenshots illustrate the functionality (channel 3: excitation; channel M: differential output signal; max. angle (setup): 30°).

Oscilloscope capture: RVDT excitation and differential output at 0 degrees
Figure 10: RVDT input and differential output signal at 0°
Oscilloscope capture: RVDT excitation and differential output at +30 degrees
Figure 11: RVDT input and differential output signal at +30° (max.)
Oscilloscope capture: RVDT excitation and differential output at -15 degrees
Figure 12: RVDT input and differential output signal at -15°