Test systems

UniCoMux

UniCoMux

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The IRS Universal Contacting Multiplexer (UniCoMux) is a standalone system designed to establish an electronic connection between a system input and one of many outputs (1:N multiplexer). The UniCoMux can be used for batch testing and for sharing expensive measurement equipment. Each device can use the same hardware components. The system uses two built-in axes to control a contacting unit to the target position of the desired output.


In the standard version, up to 20 outputs, each with 108 lines, can be integrated.

The UniCoMux typically starts with a minimum of 6 outputs and scales up to 20 outputs by varying the height. Additionally, the system can be customized to fit the individual application, and even more outputs can be added. The maximum number of outputs depends on the size of the connector and the available space. By default, a set of outputs is used, while additional rows can be added for complex applications.


Due to the modular concept of the UniCoMux the system can easily be adapted to the existing application, and depending on the requirements, special connection types can be chosen. The wiring harness between the input of the system and the contacting unit can be defined freely and can use twisted or shielded wires, for example. One can even use multiple wiring harnesses for different applications.

If a subsequent application deviates significantly from the previous one, the contacting unit mounted on the axes of the UniCoMux can be replaced.


The UniCoMux exclusively uses highly reliable components and entails very low maintenance effort. Wear parts can be replaced without much difficulty: wiring harness, input and output connectors, as well as the pin contacts of the contacting unit. The UniCoMux applies the brake as soon as the end position is reached to avoid continuous load and overheating of the drives or gears.


Each output position of the UniCoMux must be manually taught once before it can be contacted automatically. This is done by IRS prior to the delivery of the UniCoMux, but can also be performed at any time by oneself with the help of the IRS UniCoMux Teachpanel . Subsequently, the UniCoMux is ready for use, and outputs can be actuated with the independent IRS UniCoMux Movepanel program. With the LabVIEW API, the UniCoMux can be easily integrated into the existing automated test environment. The API is an abstracted programming interface with only a handful of functions that must be called by the own software. No special knowledge of axis programming is required.

The IRS Universal Contacting Multiplexer (UniCoMux) is a standalone system designed to establish an electronic connection between a system input and one of many outputs (1:N multiplexer). The UniCoMux can be used for batch testing and for sharing expensive measurement equipment. Each device can use the same hardware components. The system uses two built-in axes to control a contacting unit to the target position of the desired output.


In the standard version, up to 20 outputs, each with 108 lines, can be integrated.

The UniCoMux typically starts with a minimum of 6 outputs and scales up to 20 outputs by varying the height. Additionally, the system can be customized to fit the individual application, and even more outputs can be added. The maximum number of outputs depends on the size of the connector and the available space. By default, a set of outputs is used, while additional rows can be added for complex applications.


Due to the modular concept of the UniCoMux the system can easily be adapted to the existing application, and depending on the requirements, special connection types can be chosen. The wiring harness between the input of the system and the contacting unit can be defined freely and can use twisted or shielded wires, for example. One can even use multiple wiring harnesses for different applications.

If a subsequent application deviates significantly from the previous one, the contacting unit mounted on the axes of the UniCoMux can be replaced.


The UniCoMux exclusively uses highly reliable components and entails very low maintenance effort. Wear parts can be replaced without much difficulty: wiring harness, input and output connectors, as well as the pin contacts of the contacting unit. The UniCoMux applies the brake as soon as the end position is reached to avoid continuous load and overheating of the drives or gears.


Each output position of the UniCoMux must be manually taught once before it can be contacted automatically. This is done by IRS prior to the delivery of the UniCoMux, but can also be performed at any time by oneself with the help of the IRS UniCoMux Teachpanel . Subsequently, the UniCoMux is ready for use, and outputs can be actuated with the independent IRS UniCoMux Movepanel program. With the LabVIEW API, the UniCoMux can be easily integrated into the existing automated test environment. The API is an abstracted programming interface with only a handful of functions that must be called by the own software. No special knowledge of axis programming is required.

key facts


  • Connects one input to multiple outputs (1:N) to share expensive trade show equipment.

  • The desired number of outputs can be configured.

  • The preferred connector type (Standard: Harting 108DD) can be selected.

  • The cable harness can be configured as standard or project-specific.

  • Highly reliable basic components and quick replacement of worn parts.

  • Simple setup: only Ethernet and supply voltage required (90-264VAC @50/60Hz).

  • Intuitive software for teaching positions and manual contacting.

  • Smart LabVIEW API for integration into automated test environments.

  • Later adaptation to different applications is possible.

  • Reasonable pricing: reduction of unit costs with an increasing number of outputs. Comparable multiplexer solutions scale proportionally to the number of results.

Key Facts

  • Connects one input to several outputs (1:N) to share expensive exhibition equipment.

  • The desired number of outputs can be configured.

  • The preferred connector type (Standard: Harting 108DD) can be selected.

  • The cable harness can be configured as standard or project-specific.

  • Highly reliable basic components and quick replacement of wear parts.

  • Simple setup: only Ethernet and power supply required (90-264VAC @50/60Hz).

  • Intuitive software for teaching positions and manual contacting.

  • Intelligent LabVIEW API for integration into automated test environments.

  • Later adaptation to differing applications is possible.

  • Reasonable pricing: reduction of unit costs with an increasing number of outputs. Comparable multiplexer solutions scale proportionally to the number of results.

software

The IRS UniCoMux comes with a comprehensive software package, consisting of three parts:

  • UniCoMux Teachpanel

  • UniCoMux Movepanel

  • UniCoMux LabVIEW API

software

The IRS UniCoMux comes with a comprehensive software package, consisting of three parts:

  • UniCoMux Teachpanel

  • UniCoMux Movepanel

  • UniCoMux LabVIEW API

The UniCoMux Teachpanel is used to teach the target position for each output. The teaching of the positions is carried out by IRS upon delivery. However, the customer can teach or adjust the positions themselves at any time using the Teachpanel. The Z and X axes can be moved independently of each other. Movement speed and step size can be set manually to precisely define the position. A "Position Alias" can be created for each position that will later be used as a lookup string in the software. Once all target positions are placed, the configuration must be exported to be used by the UniCoMux Movepanel and the LabVIEW API. If a specific position needs to be contacted later, only the "Position Alias" needs to be specified, and the program will automatically move to the appropriate position.

The UniCoMux Teachpanel is used to teach the target position for each output. The teaching of the positions is carried out by IRS upon delivery. However, the customer can teach or adjust the positions themselves at any time using the Teachpanel. The Z and X axes can be moved independently of each other. Movement speed and step size can be set manually to precisely define the position. A "Position Alias" can be created for each position that will later be used as a lookup string in the software. Once all target positions are placed, the configuration must be exported to be used by the UniCoMux Movepanel and the LabVIEW API. If a specific position needs to be contacted later, only the "Position Alias" needs to be specified, and the program will automatically move to the appropriate position.

The UniCoMux Movepanel is used to contact desired outputs. The Movepanel can load the previously created configuration and automatically executes all positions. The “Position Alias” is displayed along with the target position on the Z and X axes. This program can be used to manually connect outputs and then run software tests.


If the UniCoMux is to be integrated into the automated testing environment, the UniCoMux LabVIEW API can be used. Five functions of the API can be easily integrated into the testing process, only the “Position Alias” that needs to be contacted must be specified. The subsequent contacting process is started and monitored by the API automatically.

The UniCoMux Movepanel is used to contact desired outputs. The Movepanel can load the previously created configuration and automatically executes all positions. The “Position Alias” is displayed along with the target position on the Z and X axes. This program can be used to manually connect outputs and then run software tests.


If the UniCoMux is to be integrated into the automated testing environment, the UniCoMux LabVIEW API can be used. Five functions of the API can be easily integrated into the testing process, only the “Position Alias” that needs to be contacted must be specified. The subsequent contacting process is started and monitored by the API automatically.

technical specifications

General

Supply voltage

90 – 264VAC 50/60Hz

Power consumption

600 W

Communication interface

Ethernet TCP/IP

Software Requirements

UniCoMux Teachpanel
UniCoMux Movepanel

Windows 7 or higher

UniCoMux LabVIEW API

LabVIEW 2013-2017

Standard Version

Number of Outputs

6 to 20

Lines

108

Type of internal cable harness

1mm² highly flexible

Technical Specifications

General

  • Supply Voltage: 90 - 264VAC 50/60Hz

  • Power Consumption: 600W

  • Communication Interface: Ethernet TCP/IP


Software Requirements

  • UniCoMux Teachpanel & UniCoMux Movepanel: Windows 7 or higher

  • UniCoMux LabVIEW API: LabVIEW 2013 - 2017


Standard Version

  • Number of Outputs: 6 - 20

  • Wires: 108

  • Wire Type of Internal Cable Harness: 1mm² highly flexible

Technical Specifications

General
  • Supply Voltage: 90 - 264VAC 50/60Hz

  • Power Consumption: 600W

  • Communication Interface: Ethernet TCP/IP


Software Requirements
  • UniCoMux Teachpanel & UniCoMux Movepanel: Windows 7 or higher

  • UniCoMux LabVIEW API: LabVIEW 2013 - 2017


Standard Version
  • Number of Outputs: 6 - 20

  • Wires: 108

  • Wire Type for Internal Cable Harness: 1mm² highly flexible