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Chapter 11 · IRS ICEcube PRO

LOGO!

11.1Touchpad screens

11.1.1Home

Home screen with the areas Aggregat (unit), Kühlkreislauf 1 and Kühlkreislauf 2 (cooling circuit 1 and 2)

The following functions are available in the Aggregat (unit) area on the left:

  • Freigabe (enable) is granted with the gray button; as soon as it has been granted, the green indicator lights up
  • Reset must be pressed when the blue indicator next to it flashes, to acknowledge errors
  • with Auto Fill, after both cooling circuits have been blown out, the system checks whether the fill level is still at maximum. If not, a valve opens the circuit for refilling, so that the fill level is automatically kept at the correct level

The following status indicators are also available:

  • Befüllen aktiv (filling active)
  • Alles OK (all OK)
  • pH value measurement (IRS ICEcube PRO+ only)
  • Conductivity measurement (IRS ICEcube PRO+ only)

The target temperature specifies the desired cooling water temperature with which the DUT is to be temperature-controlled. The water temperature of the facility water connection must be entered.

The following functions are available in the Kühlkreis 1 and Kühlkreis 2 (cooling circuit 1 and 2) areas:

  • activating the pump with the Pumpe (pump) button
  • blowing out the cooling water with the Ausblasen (blow out) button
  • leak test of the DUT circuit with the Dichteprüfung (leak test) button

The following status indicators are also available:

  • Ist-Temperatur (actual temperature): measured temperature of the supply line
  • Ist-Durchfluss (actual flow): measured flow
  • Druck (pressure): measured pressure
  • Kreislauf befüllt (circuit filled) indicator

11.1.2Configuration

Konfiguration screen with the areas Konfiguration, Kühlkreislauf 1 and Kühlkreislauf 2 (configuration, cooling circuit 1 and 2)

The following functions are available in the Konfiguration (configuration) area on the left:

  • select the Kreise gekoppelt (circuits coupled) button if the circuits are connected to each other
  • Use the Pumpe regelt auf (pump controls to) rotary switch to switch between pressure-controlled and flow-controlled operation

The following status indicators are also available:

The target temperature of the DUT is entered manually here (10–70 °C).

The following functions are available in the Kühlkreislauf 1 and Kühlkreislauf 2 (cooling circuit 1 and 2) areas:

  • Setting the target pressure in Soll-Druck (0–9 bar)
  • Setting the target flow in Soll-Durchfluss (0–50 l/min)
  • Setting the temperature correction factor in T Korrekturfaktor
  • Setting the temperature correction value in T Korrekturwert (offset of the temperature sensor)
  • Setting the continuous blow-out duration in Ausblasdauer kontinuierlich
  • Setting the pulsed blow-out duration in Ausblasdauer Pulsen

The following status indicators are also available:

  • Ist-Temperatur
  • Ist-Durchfluss
  • Pressure
  • Kreislauf befüllt light

11.1.3Status and error log

Status & Error Log screen with error and status lights, software version and heating element temperatures

The various error indicators are listed here; an error is present when they light up red. Troubleshooting is described in Troubleshooting.

The gray Dichteprüfung KK (leak test, cooling circuit) button performs a pressure test of the cooling water circuits. The circuit is pressurized with compressed air and the pressure drop is measured, which allows conclusions to be drawn about correct and leak-tight lines / DUTs. The green and yellow lights below it show the status.

The software version and the status, including the heating element temperatures, are shown in the lower part.

11.1.4Switching counter

Schaltzähler (switching counter) screen for the solenoid valves Q1 to Q11

The switching cycles of the solenoid valves Q1–Q11 are recorded and displayed here for maintenance and repair measures.

11.2Troubleshooting

Not-Aus Extern (external emergency stop):

Make sure that the system can be switched on again safely, unlock the emergency stop, and on the screen first reset the cooling unit and then enable it again.

Füllstand < Min (fill level below minimum):

Fill up the cooling water to maximum via the connection provided for this purpose on the cooling unit.

Fill level above maximum:

Drain the cooling water via one of the two cooling circuits. Connect a hose to the supply of KK1 or KK2 (cooling circuit 1 or 2) and place the hose in a collecting container. Switch on the respective pump to pump the coolant out of the tank.

Overpressure cooling circuit 1 and 2:

Stop the pumps. Check the hoses for kinks. Make sure that no object is standing on the hoses or interrupting or impairing the flow. With pressure-controlled pump control, reduce the target pressure.

Overtemperature heating element 1 and 2:

Deactivate the heating elements. Reduce the target temperature in the tank.

Frequency converter 1 and 2:

Switch off the IRS ICEcube.

11.3LOGO! Modbus TCP mapping

I/O (E/A)Block type (LOGO)DescriptionAddressIEC typeCategoryOffset S7Info
E VB-0-0NIReset Safety1coilwrite0Edge
E VB-0-2NIBlow-out KK13coilwrite0Edge
E VB-0-3NIBlow-out KK24coilwrite0Edge
E VB-0-4NIBlow-out reserve KK15coilwrite0Edge
E VB-0-5NIBlow-out reserve KK16coilwrite0Edge
E VB-0-6NIActivate auto fill7coilwrite0Edge
E VB-0-7NIEnable8coilwrite0Edge
E VB-1-0NIPump request KK19coilwrite0Edge
E VB-1-1NIPump request KK210coilwrite0Edge
E VB-1-2NILeak test KK111coilwrite0Edge
E VB-1-3NILeak test KK212coilwrite0Edge
A VB-10-0NQFlashes on safety error81coilread0Feedback
A VB-10-1NQEnable active82coilread0Feedback
A VB-10-2NQFilling process active83coilread0Feedback
A VB-10-3NQBlow-out KK1 active84coilread0Feedback
A VB-10-4NQBlow-out KK2 active85coilread0Feedback
A VB-10-5NQPump KK1 active86coilread0Feedback
A VB-10-6NQPump KK2 active87coilread0Feedback
A VB-10-7NQExternal emergency stop88coilread0Feedback
A VB-11-0NQFill level min89coilread0Feedback
A VB-11-1NQFill level max90coilread0Feedback
A VB-11-2NQKK1 filled91coilread0Feedback
A VB-11-3NQKK2 filled92coilread0Feedback
M1MPump KK18257coilread0Status pump requested
M2MPump KK28258coilread0Status pump requested
M3MBlow-out KK1 active8259coilread0Status
M4MBlow-out KK2 active8260coilread0Status
M5MReverse blow-out KK1 active8261coilread0Status
M6MReverse blow-out KK2 active8262coilread0Status
M7MSafety All OK8263coilread0Status
M9MKK1 filled8265coilread0Status
M10MKK2 filled8266coilread0Status
M11MExternal emergency stop8267coilread0Status
M12MEnable8268coilread0Status
M13MAuto fill active8269coilread0Status
M15MFill level min.8271coilread0Status
M16MFill level max.8272coilread0Status
M18Mfb heating element 18274coilread0Feedback
M19Mfb heating element 28275coilread0Feedback
M20MLeak test KK1 running8276coilread0Status
M21MLeak test KK2 running8277coilread0Status
M22MLeak test KK1 OK8278coilread0Feedback
M23MLeak test KK2 OK8279coilread0Feedback
M32MFlow control high, pressure control low8288coilwrite0ON/OFF (high/low)
M33MError circuits coupled8289coilwrite0Error
M37MError overtemperature heating element 18293coilread0Error
M38MError overtemperature heating element 28294coilread0Error
M39MError FU1 (frequency converter 1)8295coilread0Error
M40MError FU 2 (frequency converter 2)8296coilread0Error
M41MError overpressure KK18297coilread0Error
M42MError overpressure KK28298coilread0Error
AM1AMActual temp KK1 supply529holding registerread40000Read Int
AM2AMActual temp KK2 supply530holding registerread40000Read Int
AM3AMActual flow KK1531holding registerread40000Read Int
AM4AMActual flow KK2532holding registerread40000Read Int
AM5AMActual pressure KK1533holding registerread40000Read Int
AM6AMActual pressure KK2534holding registerread40000Read Int
AM7AMpH value535holding registerread40000Read Int
AM8AMConductivity536holding registerread40000Read Int
AM9AMTemp heating element 1537holding registerread40000Read Int
AM10AMTemp heating element 2538holding registerread40000Read Int
AM11AMHeating element interlock; AM11=0 control active; AM11=1 heating element 1 deactivated; AM11=2 heating element 2 deactivated; AM11=3 both heating elements are deactivated539holding registerread40000Read Int
AM14AMSoftware version LOGO542holding registerread40000Status
AM27AMBlow-out duration in s (default 5 s, manual <1)555holding registerread/write40000Set/Read Int
AM28AMPulse duration in s (default 5 s, manual <1)556holding registerread/write40000Set/Read Int
AM29AMOverpressure threshold (default 2.7 bar)557holding registerread/write40000Set/Read Int
AM30AMCorrection factor temp KK1568holding registerwrite40000Set Int
AM31AMCorrection factor temp KK1569holding registerwrite40000Set Int
AM32AMCorrection factor temp KK2570holding registerwrite40000Set Int
AM33AMCorrection factor temp KK2571holding registerwrite40000Set Int
AM34AMTarget temp572holding registerwrite40000Set Int
AM35AMTarget flow KK1573holding registerwrite40000Set Int
AM36AMTarget flow KK2574holding registerwrite40000Set Int
AM37AMTarget pressure KK1575holding registerwrite40000Set Int
AM38AMTarget pressure KK2576holding registerwrite40000Set Int
AM42AMFacility water temperature580holding registerwrite40000Set Int
I3IAuxiliary contact heating element 13Dig. inputread10000Feedback
I4IAuxiliary contact heating element 24Dig. inputread10000Feedback